When you export the interior, consistency matters more than perfection. KDP’s review cares about trim fit, margin safety, and whether the ink reaches intended edges. A reliable approach is to export the interior at the exact trim size you selected in KDP, then check three things before you ever upload: (1) page count matches your input sheet, (2) margins and gutters keep your main text away from the inner edge, and (3) any bleed content actually reaches the trim edges in the exported file. If you use a layout tool that shows guides and crop marks, confirm that what you see translates into the PDF page geometry, not just the screen view.
Next, run the KDP previewer after upload rather than trying to interpret the rejection message alone. KDP preview tools are designed to catch the dimensional problems that come from export settings: wrong page size, incorrect bleed, rotated pages, or content extending into the non-print area. If you see warnings, treat them like signals to adjust the sources and re-export—not to distort the PDF. Distorting an exported PDF to match dimensions can introduce scaling that changes font sizes, line breaks, and therefore page count. The best outcome is a clean re-export cycle: adjust source layout, export again with the same trim and paper assumptions, regenerate cover from the calculator using the new page count, and preview again.